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Parts

Rapid Steam Turbine Replacement

Figure 6. IP/LP Rotor Assembly Installed at the Power Plant

Mechanical Dynamics & Analysis (MD&A) completed a comprehensive and rapid steam turbine replacement project in record time after the unit experienced a catastrophic failure event, requiring the replacement of the entire steam turbine and auxiliaries. THE CHALLENGE:   The subject power plant is an important electrical generating facility in the country it is located within.  Returning the […]

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Portable In-Situ Air Flow Test Stand

In-Situ Air Flow Test Stand

Mechanical Dynamics & Analysis (MD&A) announces Portable In-Situ Air Flow Test stand capabilities that allow for immediate and conclusive data on gas turbine nozzle performance. This flow test apparatus provides efficient gas turbine air/gas flow analysis and is offered by MD&A Fuel Nozzle Services Division/ Integrated Combustion Solutions (ICS). The typical call to action is […]

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Hydrogen Seal Upgrades

Hydrogen Seal Upgrades

Mechanical Dynamics & Analysis (MD&A) upgraded a customer’s hydrogen seals for a 7FH2 generator located in Colombia. Many units in the combined cycle setup, which can be comprised of two MS7001FA gas turbines and a D11 steam turbine, are also equipped with 7FH2 generators. Many of these machines have unbolted babbitted hydrogen seals. If there’s […]

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Collector Ring Refurbishment Project

Refurbished Collector Rings

Mechanical Dynamics & Analysis’ (MD&A) experts recently completed a collector ring refurbishment project utilizing our stationary shaft machining equipment at a customer’s plant.  All work was completed by MD&A’s Machining Services Division. MD&A’s in-place stationary shaft machining process allowed for repair of damaged collector rings on-site. As-found inspections revealed that collector rings had approximately .030” […]

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MD&A IBECS® – The Integrated Solution to Power Plant Control and Monitoring

Power plant control and monitoring can be complex given the need to integrate many different platforms. Adding to the complexity is the fact that HMI’s (Human-Machine Interface) supplied by the OEM often only interface with the OEMs controller and not with ancillary systems.  Lastly, ongoing support and updates from the common operating system may be […]

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Gas Turbine and Steam Turbine Services, Parts & Repairs

About MD&A With a rich 35 years of experience in the power generation industry, Mechanical Dynamics & Analysis is the most trusted company for turbine-generator needs. Our commitment to excellence has earned customer trust for all turbine-generator needs. We focus on delivering consistent quality and value with fast response, superior communications, and innovative solutions. MD&A […]

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Turbine Bucket Redesign & Modification

Turbine Bucket Redesign

Mechanical Dynamics & Analysis (MD&A) performed a turbine bucket redesign & modification on a variable-speed steam turbine. The unit is an essential prime mover for a compressor/chiller. The rotor was sent to MD&A’s Turbine-Generator Repair Facility in St. Louis, MO for standard blast cleaning, NDE and visual inspection. Inspection Stage 3 L-0 stage buckets and […]

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Fuel Nozzle End Cover Insert Life Extension

Fuel Nozzle End Cover Insert

ICS (Integrated Combustion Solutions) / MD&A Fuel Nozzle Services Division can extend the service life of a Fuel Nozzle End Cover. The life expectancy of an end cover increases from the OEM claim of 48,000 hrs. to over 125,000 hrs. with a new maximum of 7 insert replacements per cover. A braze-cracking issue can occur […]

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Steam Turbine Valve Actuator Diagnostics for Predictive Maintenance

Main Stop Valve

M&DA Control Systems recently analyzed Steam Turbine Valve Actuator Diagnostics to establish a plan for Predictive Maintenance.  Hysteresis Test data was gathered and utilized to establish an in-service predictive maintenance practice. This practice has allowed the customer to optimize their unit’s operational availability while reducing their maintenance costs. The predictive approach allows savings to be […]

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Mechanical Dynamics & Analysis LLC   |   19 British American Blvd., Latham, NY 12110   |   P (518) 399-3616   |   F (518) 399-3929